Amazinyo ebhakede e-Komatsu: izitayela ezintsha? 

Uyazi, lapho abantu abaningi ensimini bekhuluma ngakho Amazinyo ebhakede e-Komatsu emisha, ngokushesha bagxumela ku-metallurgy noma kubuchwepheshe obusha bokusakaza. Lokho kuyingxenye yakho, impela. Kodwa kusukela lapho ngimi khona, ngibhekane nokuhlinzekwa kanye nokusetshenziswa kwekhanda iminyaka, ukuthambekela kwangempela akukona nje mayelana ne-alloy eqinile. Kumayelana nokucabangisisa kabusha ngalo lonke uhlelo—kusukela endleleni izinyo eliklanywe ngayo ukuba lihluleke, kuya ekutheni lifinyelela kanjani endaweni yezimayini ezweni elikude lapho uchungechunge lokuhlinzeka ngokusemthethweni luminyanisa. Yilapho izinguquko ezithokozisayo zenzeka khona, ngokuvamile ngaphandle kwezindaba ezisemthethweni.

Inganekwane Enganqamuki Nokwehluleka Okulawulwayo

Kukhona lo mbono ogcwele ukuthi umgomo wokugcina izinyo elingenakuqedwa. Ngibone amakhasimende eyifuna, futhi abahlinzeki bayakuthembisa. Kodwa lokho kungukungaqondi okuholela ezinkingeni ezibiza kakhulu. Izinyo elingaphuli noma elingagqoki lidlulisela lokho kucindezeleka kwenye indawo-imvamisa lingene ekhaleni le-adaptha noma ibhakede ngokwalo. Ngikhumbula isayithi eNtshonalanga Afrika lapho izinyo lomuntu wesithathu eliqinile (hhayi elethu) lagundwa lahlanzeka, kodwa lathatha i-adaptha nalo. Isikhathi sokuphumula kanye nezindleko zokuthatha indawo yazo zonke izindebe zomlomo kwakunonya. I-R&D kaKomatsu uqobo, nama-OEM ahlakaniphile ahambisana nawo, abelokhu eqhubekela phambili emisha kumaphuzu okuhluleka akhiwe kanye nezinkomba zokugqoka.

Umkhuba ubheke kumasistimu akutshelayo uma eseqedile. Cabanga ngemigodi ecashile ebonakala, noma indawo eklanyelwe ukuphuka evikela isakhiwo sikamama. Akukhona ukuba buthakathaka; imayelana nokuhlakanipha. Ukuqamba okusha kukudatha yokunakekela ebikezelayo enganikezwa iphethini yokugqoka eklanywe kahle, uma wazi ukuthi ifundwa kanjani. Sesiqalile ukweluleka amaklayenti ethu ku Jining Gaosong ukubheka ukushintshwa kwamazinyo hhayi njengezindleko ezisebenzayo, kodwa njengomcimbi ohleliwe, wephoyinti ledatha. Lokhu kushintsha kwesimo sengqondo kubaluleke kakhulu njengesayensi yezinto ezibonakalayo.

Isayensi yezinto ezibonakalayo isabalulekile, kunjalo. Kodwa kuncane mayelana ne-alloy eyisimangaliso eyodwa futhi okuningi mayelana nezindlela ezihlanganisiwe. Ukuqina kwendawo kukhulu. Ukuthola ithiphu ukuze umelane nokuhuzuka kuyilapho ugcina ingxenye yokukhiya iqinile kodwa ingashwabanisi ukuphatha umthelela. Ngihlole amasampula lapho ubulukhuni be-Brinell buhluka ngamaphoyinti ayi-100 ubude bezinyo elilodwa. Lokho ukunemba. Inselele iwukwenza lokho kungabizi kakhulu ekukhiqizeni umthamo omkhulu, okuyilapho ukulawulwa kwenqubo yomphakeli we-OEM ozinikele kuhlolwa khona ngempela.

I-Logistics Layer: I-Innovation Frontier Engakhulunywayo

Nakhu ongeke ukuthole eshidini lemininingwane yomkhiqizo: enye yezinto ezintsha eziqalwa ngabasebenzisi bokugcina ezimakethe ezisafufusa kalula nje. ukutholakala okuthembekile. Izinyo elikhazimulayo, eliqinile alisizi uma lihlezi echwebeni amasonto ayisithupha. Indima yethu kwa-Jining Gaosong Construction Machinery Co., Ltd. ivamise ukuvala lelo gebe. Ukuba yingxenye yesistimu ye-Komatsu kodwa ukusebenza ngokuguquguquka kwenkampani yangaphandle kusivumela ukuthi sixazulule inkinga yemayela lokugcina lezingxenye. Ukuqamba okusha lapha kusekuqiniseni kwe-supply chain—ukuba nesitoko sekhwalithi egunyaziwe ezindaweni zamasu ezingaphandle kwamahabhu amakhulu.

Ngilahlekelwe isibalo sezingcingo eziphithizelayo ezivela kosonkontileka imikhumbi yabo yonke iphansi ilinde iphrofayili ethile yamazinyo. Isiteshi esisemthethweni singase sibe nesikhathi sokuhola samaviki angu-12. Imodeli yethu isivumela ukuthi silondoloze uhlu lwalezi zinto ezibalulekile, ezigqoke kakhulu. Ukuqamba okusha kukunethiwekhi yezokuthutha kanye nesisekelo somthetho/sokuhambisana ukuze kuqinisekiswe ukuthi lezi izingxenye zekhwalithi yangempela, hhayi ezomgunyathi. Iwuhlobo oluhlukile lobunjiniyela, kodwa igcina imishini imba.

Lokhu kuhlotshaniswa nezitayela zokuklama. Kunomfutho obheke ekujwayelekeni okwengeziwe kumasistimu okukhiya namaphrofayili kuwo wonke amamodeli amabhakede ahlukene. Akuyona yonke indawo, kodwa imindeni yamazinyo ehlakaniphile. Lokhu kunciphisa inani lama-SKU isayithi elikude elidinga isitoko. Uma usezweni elinezinselele zokungenisa, ukugcina izinhlobo ezi-5 zamazinyo uma uqhathanisa nezingu-15 kuyinzuzo enkulu yokusebenza. I-Komatsu ibonakala ihamba kancane kuleli cala ngobubanzi obusha, futhi njengomphakeli we-OEM, sibona amapulani eguquguquka ukuze kube lula lokhu.

Idatha Yenkundla kanye ne-Feedback Loop

Ukuqamba okusha kwangempela kuqhutshwa idatha yokwehluleka, hhayi nje ukuhlolwa kwelebhu. Ukuqonda okubaluleke kakhulu kuvela emazinyweni abone amahora angu-5,000 ezimeni ezithile—njengobumba olune-asidi endaweni ethile noma isihlabathi se-silica esihubhukayo kwesinye. Siqoqa lezi zingxenye ezigugile uma sikwazi, sizihlukanise, futhi sibheke amaphethini okugqoka. Ubona izinto abaklami base-Japan abangase bangaziboni: ukushaya amagoli okungajwayelekile okuvela ekwakhiweni kwedwala elithile, noma ukukhathala kokugqwala kwekhemikhali ethile emhlabathini.

Le mpendulo iyigolide. Kuholela ekuthuthukisweni okucashile kumaphrothokholi okwelapha ukushisa amazinyo amiselwe izimo zezulu ezithile, noma izincomo zama-engeli amathiphu ahlukene. Akukhona njalo ngokushintsha umkhiqizo; ngezinye izikhathi kumayelana nokushintsha izincomo. Izinyo elijwayelekile lingase lithengiswe kabanzi, kodwa idatha yethu yasensimini ingase ibonise ukuthi ilungele kuphela u-60% wezinhlelo zokusebenza ezifunwayo. I-innovation in intelligence yohlelo lokusebenza ebekwe phezu komkhiqizo.

Sibe nesabelo sethu sokungahambi kahle lapha futhi. Ngesinye isikhathi, ngokusekelwe kudatha yensimu eqinile evela emayini yethusi, sakhuthaza ukuba kube nengxubevange ethambile, ekwazi ukumelana nokushayisana yenkwali yegwadle. Kwaba ukwehluleka okunengqondo. Ukunukubezeka kwegwadle kuvele kwehlise amazinyo phansi ngesivinini esishaqisayo. Bekuyisikhumbuzo sokuthi ukuqamba okusha akukhona nje ukukopisha isixazululo kusuka kumongo othile kuya kwesinye. Iqinise isidingo sokuhlolwa kwe-hyper-localized, ngisho noma kuyiqoqo elincane lomshayeli emshinini owodwa.

I-adaptha iyingxenye yesistimu yezinyo

Kuyamangaza ukuthi kaningi kangakanani i-adaptha iwumcabango osemuva. Ungaba nezinyo elingcono kunawo wonke emhlabeni, kodwa uma lihlanganiswe ne-adaptha egugile noma engaphandle kwe-spec, ukusebenza kanye nempilo yokuphila. Indlela yokukhiya iyingxenye ebalulekile yendida yokuqamba izinto ezintsha. Umkhuba ubheke kumasistimu ahlala eqinile, isikhathi eside, futhi kulula ukuwahlola. Amazinyo axegayo angukufa—avala i-adaptha futhi acekele phansi i-equation yezomnotho.

Imiklamo emisha evela ku-Komatsu nakwabanye igxile kujometri yokukhiya komshini kanye nekhwalithi yerabha noma i-polymer bushing esetshenzisiwe. Umgomo uwukulayisha kwangaphambilini okungaguquguquki kanye nokuthambisa. Ngibona amasistimu wokukhiya aneziqephu ezimbili athambekele kakhulu ekudlidlizeni ngokuxekethile. Ngokombono ongokoqobo, ukuqamba okusha okubalulekile kumakhenikha ngo-2 AM kuwuhlelo olungashintshwa ngokuphepha nangokushesha ngamathuluzi amancane. Ukulungiswa kalula kuyinto enkulu, evame ukunganakwa, umshayeli wezindleko eziphelele.

Lokhu sikugcizelela kukho konke ukuxhumana kwethu: hlola njalo futhi ulinganise ikhala le-adaptha. Sithengise amazinyo aphelele, ukuze ikhasimende likhononde ngokuhluleka okusheshayo, futhi ngemva kophenyo, sathola ukuthi i-adaptha ibingaphandle kwe-3mm. Izinyo alizange liphele; uhlelo lwenzile. I-innovation kumele ibe yisistimu.

Ukubheka Phambili: Izinzwa kanye nezinyo eliqhutshwa yidatha

Kuzwakala njenge-sci-fi, kodwa iqonde eqinisweni: izinzwa zokugqoka ezishumekiwe. Hhayi kuzo zonke izinhlelo zokusebenza, kodwa imishini ebalulekile, ekhiqiza kakhulu ezimayini. Umqondo uyi-RFID encane noma iluphu elula yokuphonswa ezinyoni. Lapho ukugqoka kufinyelela endaweni ethile, isifunda siyaphuka, futhi isignali ithunyelwa ku-cab. Ihambisa ukunakekelwa kusukela ekushejuliwe (okungase kumoshe) noma kusebenze (okubiza kakhulu) kuya ekubikezeleni ngempela.

Izithiyo zikhulu kakhulu—izindleko, ukuqina kwenzwa kuleyo ndawo, nokuhlanganiswa kumamonitha omshini akhona. Kodwa inzuzo engaba khona ekushintsheni isikhathi esenziwe kahle inkulu. Ngiyazi ukuthi uKomatsu kanye namanye ama-majors bayakulingisa lokhu. Ukuqamba okusha kwangempela ngeke kube inzwa ngokwayo, kodwa kuyenza iphile endaweni yesihogo yebhakede futhi inikeze idatha ngefomethi elula, esebenzayo yomqhubi.

Okwamanje, ithrendi eseduze ihlakaniphe kakhulu, izinto ezisetshenziswayo eziqondene kakhulu, ukuhlanganiswa okuqinile nesistimu ye-adaptha, futhi—ngokubalulekile—amaketanga anikezelayo angaletha lokhu kuqalwa ebusweni bomshini ngokwethembeka. Lowo unxantathu. Izinyo elikhazimulayo elibhajwe endaweni yokugcina impahla aliyona into entsha nhlobo. Lelo iqiniso elingokoqobo esizulazula kulo nsuku zonke Imishini ye-Takematsu, ukuzama ukuguqula lezi zindlela zomkhakha zibe yizixazululo zangempela, ezisebenzayo phansi.