Amazinyo ebhakethi eKomatsu: iintsingiselo ezintsha? 

Uyazi, xa abantu abaninzi entsimini bethetha ngayo Amazinyo eemele eKomatsu ukuqamba izinto ezintsha, ngokukhawuleza batsibela kwi-metallurgy okanye kubuchwephesha obutsha bokuphosa. Le yinxalenye yayo, ngokuqinisekileyo. Kodwa ukusuka apho ndimi khona, sele ndijongene nokubonelela kunye neentloko zesicelo iminyaka, eyona ndlela yokwenyani ayikho nje malunga ne-alloy eqinile. Kumalunga nokucinga ngokutsha inkqubo yonke-ukususela kwindlela izinyo lenzelwe ukusilela ngayo, ukuya kwindlela yokufika kwindawo yemigodi kwilizwe elikude xa ikhonkco lokubonelela ngokusemthethweni lixutywa. Kulapho utshintsho olunomdla lwenzeka khona, rhoqo ngaphandle kweebhulethi ezisemthethweni.

Intsomi Engaqhawukiyo kunye Nokusilela okulawulwayo

Kukho le ngcamango exhaphakileyo yokuba injongo yokugqibela yizinyo elingenakonakala. Ndibone abathengi beyifuna, kwaye ababoneleli bayayithembisa. Kodwa oko kukungaqondi okukhokelela kwiingxaki ezibiza kakhulu. Izinyo elingaqhekeziyo okanye elinxibayo lidlulisela olo xinzelelo kwenye indawo-ngokuqhelekileyo kwimpumlo yeadaptha okanye ibhakethi ngokwayo. Ndikhumbula indawo eNtshona Afrika apho izinyo lomntu wesithathu (elingelilo elethu) lachetywa licocekile, kodwa lathatha iadaptha nayo. Ixesha lokuphumla kunye neendleko zokubuyisela yonke ingqungquthela yomlomo yayibuhlungu. Eyakhe iR&D kaKomatsu, kunye neeOEM ezikrelekrele ezihambelana nazo, bezisiya phambili ukusungula izinto ezintsha kwiindawo zokungaphumeleli zobunjineli kunye nezalathi zokunxiba.

Umkhwa ubhekisele kwiinkqubo ezikuxelela xa zigqibile. Cinga i-grooves efihlakeleyo yokunxiba ebonakala, okanye indawo eyenzelwe ukuphuka ekhusela isakhiwo sikamama. Asikokuba buthathaka; imalunga nokuba krelekrele. I-innovation ikwidatha yogcino oluqikelelweyo olunokuthi lunike iphethini yokunxiba eyenziwe kakuhle, ukuba uyayazi indlela yokuyifunda. Siqale ukucebisa abathengi bethu ku Jining Gaosong ukujonga ukutshintshwa kwezinyo kungekhona njengeendleko ezisebenzayo, kodwa njengesicwangciso esicwangcisiweyo, isiganeko sedatha. Olu tshintsho lwesimo sengqondo lubaluleke kakhulu njengenzululwazi yezinto eziphathekayo.

Inzululwazi yezinto eziphathekayo isabalulekile, kunjalo. Kodwa kuncinci malunga ne-alloy yommangaliso omnye kunye nokunye malunga neendlela ezidibeneyo. Ukuqina kwendawo kukhulu. Ukufumana incam yokumelana ne-abrasion ngelixa ugcina icandelo lokutshixa liqinile kodwa lingenabuqhophololo ukuphatha impembelelo. Ndivavanye iisampuli apho ubulukhuni beBrinell buhluka ngamanqaku angama-100 kubude bezinyo elinye. Kukuchaneka oko. Umceli mngeni kukwenza ukuba iindleko zisebenze kwimveliso ephezulu, kulapho inkqubo yolawulo lwenkqubo yomthengisi we-OEM ivavanywa ngokwenene.

Uluhlu loLungiselelo: Umda oNgathethwayo woYilo

Nantsi into ongayi kuyifumana kwiphepha lemveliso: enye yezona zinto zinkulu zabasebenzisi bokugqibela kwiimarike ezikhulayo ukufumaneka okuthembekileyo. Izinyo eliqaqambileyo, elomeleleyo alinamsebenzi ukuba lihleli kwizibuko iiveki ezintandathu. Indima yethu kwi-Jining Gaosong Construction Machinery Co., Ltd. idla ngokuvala loo msantsa. Ukuba yinxalenye yenkqubo yeKomatsu kodwa ukusebenza ngokuguquguquka komntu wesithathu kusenza sisombulule ingxaki yeemayile zokugqibela kwiindawo. Ukwenziwa kwezinto ezintsha apha kukomelela kwikhonkco lokubonelela-ukuba nesitokhwe esivunyiweyo somgangatho kwiindawo ezicwangcisiweyo ngaphandle kwee-hubs eziphambili.

Ndiphulukene nenani leminxeba ephithizelayo evela kwiikontraka ezinezithuthi eziphantsi zilindele iprofayile yamazinyo. Ijelo elisemthethweni linokuba nexesha lokukhokela iiveki ezili-12. Imodeli yethu ivumela ukuba sigcine uluhlu lwezi zinto zibalulekileyo, ezinxibe kakhulu. Inguqulelo entsha ikuthungelwano lolungiselelo kunye nesiseko somthetho/sokuthotyelwa ukuqinisekisa ukuba ezi zizinto ezisemgangathweni wokwenyani, hayi ezomgunyathi. Luhlobo olwahlukileyo lobunjineli, kodwa lugcina oomatshini begrumba.

Oku kubopha emva kwiindlela zoyilo. Kukho ukutyhala ukuya ekuqhelekeni ngakumbi kwiinkqubo zokutshixa kunye neeprofayili kwiimodeli ezahlukeneyo zamabhakethi. Hayi jikelele, kodwa iintsapho smart amazinyo. Oku kunciphisa inani le-SKU isiza esikude kufuneka sigcinwe. Xa ukwilizwe elinemicelimngeni yokungenisa elizweni, ukugcina iintlobo ezi-5 zamazinyo xa uthelekisa ne-15 yinzuzo enkulu yokusebenza. I-Komatsu ibonakala ihamba kancinci kweli cala linoluhlu olutsha, kwaye njengomthengisi we-OEM, sibona iiplani ziguquka ukuze ziqhube oku.

Idatha yeNdawo kunye neFeedback Loop

Inguqulelo yokwenyani iqhutywa yidatha yokungaphumeleli, hayi nje iimvavanyo zaselebhu. Iingcamango ezibaluleke kakhulu zivela kumazinyo abone iiyure ze-5,000 kwiimeko ezithile-njengodongwe olune-asidi kwindawo enye okanye isanti ye-silica abrasive kwenye. Siqokelela la malungu agugileyo xa sinako, sahlulahlulwe, kwaye sijonge iipateni zokunxiba. Ubona izinto abanokuthi abayili eJapan bangaziboni: amanqaku angaqhelekanga avela kulwalwa oluthile, okanye ukudinwa komhlwa kumchiza othile osemhlabeni.

Le ngxelo yigolide. Ikhokelelwa kwii-tweaks ezifihlakeleyo kwiiprothokholi zonyango lobushushu kumazinyo amiselwe imozulu ethile, okanye iingcebiso zee-engile zeengcebiso ezahlukeneyo. Akusoloko malunga nokutshintsha imveliso; ngamanye amaxesha imalunga nokutshintsha ingcebiso. Izinyo elisebenza ngokubanzi linokuthi lithengiswe ngokubanzi, kodwa idatha yethu yasendle ingabonisa ukuba ilungile kuphela kwi-60% yezicelo ezibangwayo. Ukwenziwa kwezinto ezintsha kubukrelekrele besicelo obubekwe phezu kwemveliso.

Siye saba nesabelo sethu sokungahambi kakuhle apha. Ngesinye isihlandlo, ngokusekwe kwidatha eyomeleleyo evela kumgodi wobhedu, sakhuthaza ukuba kuthotywe kancinane, ingxubevange ekwaziyo ukumelana nempembelelo kwikwari yegranite. Yayiyimpazamo esengqiqweni. Uburhalarhume begranite buvele bucole amazinyo phantsi ngesantya esothusayo. Yayisisikhumbuzo sokuba ukwenza izinto ezintsha akukokukopa isisombululo ukusuka komnye umxholo ukuya komnye. Yomeleza imfuno yovavanyo lwe-hyper-localized, nokuba ibhetshi encinci yomqhubi wenqwelomoya kumatshini omnye.

I-Adapter yinxenye yeNkqubo yezinyo

Kuyamangalisa ukuba kaninzi kangakanani iadaptha iyingcamango yamva. Unokuba nelona zinyo lihle kakhulu emhlabeni, kodwa ukuba lidityaniswe neadaptha egugileyo okanye engaphandle kwe-spec, ukusebenza kunye nobude bokuphila. Indlela yokutshixa yinxalenye ebalulekileyo yepuzzle entsha. Intsingiselo ibhekiselele kwiinkqubo ezihlala ziqinile, ixesha elide, kwaye kulula ukuzihlola. Amazinyo axengaxengayo kukufa—arhangqe iadaptha kwaye ayonakalisa iequation yezoqoqosho.

Uyilo olutsha oluvela kuKomatsu kunye nabanye lujolise kwijiyometri yesitshixo kunye nomgangatho werabha okanye i-polymer bushing esetyenzisiweyo. Injongo kukuhambelana kwangaphambili komthwalo kunye nokumanzisa. Ndibona iinkqubo zokutshixa eziziqhekeza ezibini ezingakwaziyo ukungcangcazela. Ukusuka kumbono osebenzayo, ukutsha okubalulekileyo kwi-mechanic kwi-2 AM yinkqubo enokutshintshwa ngokukhuselekileyo kwaye ngokukhawuleza kunye nezixhobo ezincinci. Ukulula kokulondolozwa yinto enkulu, ehlala ingahoywa, umqhubi weendleko zizonke.

Sigxininisa oku kulo lonke unxibelelwano lwethu: soloko uhlola kwaye ulinganise impumlo yeadaptha. Sithengise amazinyo agqibeleleyo, kuphela ukuba umthengi akhalaze ngokusilela okukhawulezayo, kwaye emva kophando, safumanisa ukuba iadaptha yayiyi-3mm ngaphandle kokucaciswa. Izinyo alizange liphele; inkqubo yenza. Utshintsho kufuneka lube yinkqubo.

Ukujonga Phambili: IiSensors kunye neData-Driven Tooth

Ivakala ngathi yi-sci-fi, kodwa ijonge kwinyani: izinzwa zokunxiba ezifakwe ngaphakathi. Ayinaso sonke isicelo, kodwa koomatshini ababalulekileyo, abanemveliso ephezulu kwimigodi. Umbono yi-RFID encinci okanye i-loop conductive elula ephoswe ezinyo. Xa ukugqoka kufikelela kwindawo ethile, isiphaluka siphuka, kwaye umqondiso uthunyelwa kwi-cab. Isusa ulondolozo ukusuka kwishedyuli (olunokuba yinkcitho) okanye lusebenze (oluyindleko enkulu) ukuya kwingqikelelo yokwenene.

Imiqobo mikhulu-ixabiso, ukuqina kwenzwa kuloo ndawo, kunye nokudibanisa kwiimonitha zoomatshini ezikhoyo. Kodwa imbuyekezo enokubakho ekuphuculeni ixesha lokutshintsha likhulu. Ndiyazi ukuba iKomatsu kunye nezinye ii-majors ziyayilinganisa le nto. Ubutsha bokwenyani abuyi kuba yinzwa ngokwayo, kodwa iyenze iphile kwindawo yesihogo yebhakethi kwaye ibonelele ngedatha ngendlela elula, esebenzayo kumqhubi.

Okwangoku, ukuthambekela kwexesha elisondeleyo kunobulumko, izixhobo ezithe ngqo kwisicelo, ukudityaniswa okungqongqo kunye nenkqubo yeadaptha, kwaye-ngokubaluleke kakhulu-amatyathanga okubonelela anokuhambisa ezi zinto zintsha kumatshini wobuso ngokuthembekileyo. Ngumthathu lowo. Izinyo eliqaqambileyo elixingelwe kwindawo yokugcina impahla ayiyonto intsha kwaphela. Leyo yinyani esebenzayo esiyijonga yonke imihla Takematsu Machinery, ukuzama ukuguqula ezi ndlela zoshishino zibe yinyani, izisombululo ezisebenzayo emhlabeni.