Ezona zinto zintsha zamazinyo ekomatsu? 

Jonga, xa uninzi lwabantu lubuza ngezona zinto zintsha zibalaseleyo kumazinyo e-Komatsu e-excavator, bahlala bebonisa imbumbulu yomlingo-uyilo olunye olunqumla ilitye njengebhotolo kwaye luhlala ngonaphakade. Ubunzima bokwenyani. Inguqulelo yokwenyani ayikho nje ezinyo ngokwalo; kukwindlela yonke inkqubo-i-adaptha, izinto eziphathekayo, kunye nendlela yokutshixa-ibambe xa uneeyure ze-12 kwi-shift kwaye umhlaba ugcwele izinto ezimangalisayo. Ndibone uyilo oluninzi lwenguquko lusilela kuba basombulule ingxaki enye kodwa benza ezimbini ezingakumbi, njengezinyo eliqine ngendlela emangalisayo kodwa laphula impumlo yeadaptha kwimpembelelo. Ezona nkqubela zingcono zezo awuziboni kakuhle kuba zisebenza nje, zitshintshe emva kweshifti.

I-Core Shift: Ukusuka Ebunzimeni nje ukuya kwiMfezeko yeNkqubo

Kangangeminyaka, ugqatso lwalumalunga nobunzima. Phosa i-boron engakumbi okanye ichromium kwi-alloy, fumana umlinganiselo ophezulu we-HRC, kwaye uyibize ngokuba yimini. Ndikhumbula ndivavanya amazinyo omntu wesithathu awayenamatye aqinileyo ephepheni. Bangafane banxibe, ngokuqinisekileyo, kodwa okokuqala ubetha umthungo ofihliweyo wegranite kwi-engile engalunganga, baya kugqabhuka bacoceke, okanye okubi ngakumbi, bagqithisele onke loo mandla kwiadaptha kwaye bagobe impumlo. Leyo yinto entsha eneendleko. Uphuhliso lukaKomatsu ngokwakhe, kunye nabanikezeli abalungileyo abahambelana ne-OEM, baqala ukugxila kuyo yonke indibano yokunxiba njengeyunithi. Inguqulelo entsha iye yaba lulungelelwano: izinyo elomeleleyo ngokwaneleyo ukuxhathisa ukukrazuka kodwa libe ne-ductility eyaneleyo yokufunxa impembelelo ngaphandle kokusilela okuyintlekele. Ayithandeki kangako ukuthengisa, kodwa yeyona nto igcina oomatshini besebenza.

Apha kulapho ubuhlobo kunye nomthengisi uthanda Jining Gaosong Construction Machinery Co., Ltd. iba yingxaki. Ukuba ngumthengisi wemveliso ye-OEM ngaphakathi kwenkqubo yeKomatsu kuthetha ukuba abakhupheli nje imilinganiselo; bayayiqonda injongo yobunjineli emva kwesinyithi kunye neendlela zomthwalo. Ndithathe kwi-portal yabo, https://www.takemachinery.com, kwiiprojekthi ezikwimimandla apho ulungiselelo lweenxalenye zokwenyani yayiliphupha elibi. Ixabiso labo alikho ekuyileni into entsha, kodwa ekuhambiseni loo nkqubo imfezeko ayilo iKomatsu, ngakumbi xa ubopheleleke. Indima yabo njengenkampani yesithathu yokuthengisa isombulula imiceli mngeni yokubonelela luhlobo kanye loyilo olusebenzayo olufunwa ngabasebenzisi bokugqibela.

Umahluko obambekayo? Jonga ingcambu yeradius yezinyo apho idibana khona neadaptha. Uyilo lwangaphambili lube neenguqu ezibukhali. Uphinda-phindo olutsha olusuka kundoqo womnombo weKomatsu uneradiyi egudileyo, enesisa ngakumbi. Oku kubonakala kuncinci, kodwa kunciphisa amanqaku oxinzelelo. Ubona iintanda ezimbalwa eziqala apho. Yinkcukacha encinci oyixabisayo kuphela emva kokutsala amazinyo angamawaka.

UkuTyalela kweNdlela yokuZivala: uMguqulo oThulileyo

Ukuba bekufuneka ndikhethe into entsha egcine ixesha lokuphumla ngakumbi kunayo nayiphi na impumelelo yesayensi, kukuqhubela phambili kwiindlela zokutshixa. Inkqubo yakudala yesikhonkwane kunye nehamile yayiyinkuni, ithatha ixesha, ngakumbi kwiimeko ezinomkhenkce okanye ezizele ludaka. Ukufudukela kwiinkqubo zokutshixa irabha ekwazi ukubuyiswa yayilinyathelo elikhulu. Kodwa kwanabo banemiba yabo-ukubola okomileyo kwiimeko zemozulu ezigqithisileyo, okanye irabha ichetywa ukuba izinyo linomdlalo osecaleni kakhulu.

Olona tshintsho lwenyathelo lokwenyani lube kumatshini, izitshixo ezingenazo izixhobo. Uyilo lweKomatsu kunye neendlela ezihambelanayo ezihambelanayo zisebenzisa i-spring-loaded, i-rotary lock okanye i-sliding wedge system onokuthi udibanise kwaye udibanise nge-pry bar okanye isixhobo esizinikezele, esilula. Ukutsha apha kukuthembeka kweqhaga ngokwayo kunye nokuchaneka komatshini. Isitshixo asiyonto icingelwayo; yenziwe ngoomatshini njengenxalenye yenkqubo yokukhupha izinyo. Umsele wokutshixa ongasebenzanga kakuhle uya kubangela ukusilela kwendlela, nokuba isitshixo silunge kangakanani na. Ndineebhetshi apho isitshixo sisebenza ngokugqibeleleyo kwi-90% yamazinyo, kwaye abambalwa banenkani nje. Oku kuhlala kungumba wokunyamezelana, hayi isiphene soyilo.

Siye sazama ibhetshi yezitshixo zemagnethi kwiminyaka embalwa edlulileyo. Ivakala kakuhle kwithiyori-akukho malungu ashukumayo. Ngokwenyani, i-ferrous debris (ekuyo yonke indawo kwisiza) iya kunamathela kwindibano, kwaye amandla okubamba awazange anele ukukrazula kakhulu. Baza kusebenza ngokukhawuleza. Imeko yakudala yombono okrelekrele ongazange usinde ekunxibelelaneni notshaba-ukungcola, ukungcangcazela, kunye nefuthe.

Ijometri kunye neSicelo esiKhethekileyo: Akukho ubungakanani obunye-bufanayo-bonke

Eyona nto iphosakeleyo kakhulu kukuba izinyo lomsebenzi jikelele lanele. Iprofayili yezinyo-i-angle yokuhlaselwa, i-curvature, ububanzi be-tip-yindawo enkulu yokuvuselela. KwiPC360 eyenza ukugrumba ngobuninzi kudongwe, ufuna indawo ebukhali, ende yokungena. Kwi-PC800 etyumzayo ilitye kwikwari, udinga iprofayili enqabileyo, eyomeleleyo njengetshizi yelitye okanye indawo yehlosi ukunqanda ukophuka.

Inguqulelo ibikukwandisa ezi ntsapho zikhethekileyo kunye nokwenza ingqiqo yokhetho icace ngakumbi. Ayililo ilitye okanye ubumdaka kuphela. Ababoneleli abanolwazi lwentsimi yokwenyani, kuquka nabo bakuKomatsu ecosystem efana neGaosong, baya kuba neetshathi eziqwalasela ukonakala kwezinto, ubungakanani bokuqhekeka, kunye nesantya somjikelo womatshini. Ngokomzekelo, izinyo elinzima le-rock linokuba nephiko elomeleziweyo okanye i-gusset emacaleni ukuxhasa iphuzu. Oku kongeza ubunzima kunye neendleko, kodwa kwisicelo esifanelekileyo, buphinda kathathu ubomi. Ukubeka kwa elo zinyo kwindawo yokungcola ecocekileyo yinkcitho yemali kunye nepetroli.

Oku ndakufunda kabuhlungu kumsebenzi wokudiliza. Sasinomxube wekonkile kunye ne-rebar. Amazinyo asemgangathweni amatye ayefumana amanqaku awo ahluthwe yintsimbi efakwe ngaphakathi. Sitshintshele kwindawo ethandelweyo, yephiramidi enencam ecaba. Ibingasebenzi kakuhle ekugrunjweni okucocekileyo kodwa yomelela ngakumbi kwimithwalo engalindelekanga yokubetha intsimbi. Inguqulelo entsha ibikukwenza olo khetho lufumaneke lula kwaye nokwazi ixesha lokulusebenzisa.

Izinto eziphathekayo kunye neNkqubo: Ngaphaya kweHype yeNtengiso

I-alloy ekwinqanaba eliphezulu ligama eliphoswa ngapha nangapha ngokukhululekileyo. Ukuqaliswa okunentsingiselo kukunyangwa kobushushu obulawulwayo kunye neenkqubo zokucima. Ngokuqina xa kuthelekiswa nokuqina kwetyala kwenza umahluko wehlabathi. Izinyo elenziwe lukhuni liqinile kuyo yonke indawo, kodwa linokuba rhabaxa. Izinyo elomeleleyo lineqokobhe langaphandle eliqinileyo, elingagugiyo neliqina ngakumbi, umbindi we-ductile. Kwizicelo ezininzi ze-excavator, i-case-hardening yeyona ndlela iphezulu-iyaxhathisa i-abrasion kodwa igoba kunokuba i-snaps.

Esinye isitshixo kukungaguquguquki. Nabani na unokwenza izinyo elinye elilungileyo. Ngaba ungenza i-10,000 eqhuba ngokufanayo? Kulapho imveliso ye-OEM yokwenyani kunye namaqabane alawulwa ngumgangatho avela khona. Imalunga nezinto ezikruqulayo: i-spectrometer ijonga imathiriyeli ekrwada engenayo, ulawulo oluchanekileyo lweqondo lobushushu kwiziko, kunye novavanyo lwasemva kokuveliswa njengeesampulu zempembelelo ukusuka kwindawo nganye yobushushu. Xa uthenga kumthombo odityaniswe kwikhonkco lokubonelela ngeKomatsu, nanjengosombululi womntu wesithathu, uthenga kuloo ngqeqesho. Umsebenzi wabo wenkampani wokusombulula imiceli mngeni uxhomekeke ekuboneleleni ngamacandelo angasileli phambi kwexesha kwaye abangele ixesha elingakumbi lokuphumla.

Ndikhe ndawavula amazinyo angaphumeleliyo ngaphambili. Ungalibona ibali kwisakhiwo seenkozo. Ukucima ngokukhawuleza, ukungalingani kunokudala i-micro-fractures. Umxube we-alloy ongahambelaniyo ubonisa njengamabala athambileyo. Obona buchule bugqwesileyo kwizinto eziphathekayo azibhengezwa; zibonakala kwi-metallurgy engaguqukiyo, ecolekileyo engahlukanga ukusuka kwizinyo lokuqala ukuya kwelokugqibela ngokulandelelana.

Ikamva: Idatha kunye ne-Wear Life Prediction

Apha kulapho ifumana umdla. Inyathelo elilandelayo lokusungula alikho ngoomatshini kuphela. Imalunga nokudityaniswa. Ezinye iinqanawa ngoku ziphawula amazinyo nge-RFID okanye iikhowudi ze-QR ezilula, ukugawulwa kwemihla yokugawulwa kwemithi ngokuchasene nokufundwa kweemitha zoomatshini kunye neentlobo zezinto. Injongo kukwakha iimodeli zokuxela kwangaphambili: Olu hlobo lwezinyo, kulo matshini womzekelo, kule geology, luhlala iiyure ze-X.

Le datha ijika ukukhetha amazinyo ukusuka kubugcisa ukuya kwisayensi. Ayinakwazisa nje ukhetho lokuqala kodwa ishedyuli yokujikeleza elolona lufanelekileyo. Mhlawumbi ujikelezisa amazinyo kwi-emele ngaphambi kokuba anxibe ngokupheleleyo ukugcina ukusebenza kakuhle kokumba. Mhlawumbi ufumanisa ukuba izinyo elithile eliphakathi kobunzima likunika elona xabiso lilonke ngeyure kwiimeko ezixubeneyo, lisebenza ukodlula zonke iindlela ezilula nezinzima. Ukwenziwa kwezinto ezintsha kukuvala iluphu yengxelo phakathi koyilo, usetyenziso, kunye nesiphumo esisiso.

Ababoneleli abasondeleyo kwintsimi kunye nedatha ye-OEM, njengenkampani ehambelana ne-OEM, babekwe ukuba bazuze kule nto. Banokuqokelela idatha yokusebenza kwehlabathi lokwenyani kubathengi babo kwaye bayondle babuyisele ekuphuculweni kwemveliso. Olona lutsha lungcono ngomso lunokuba lizinyo elingaphantsi kwe-5% enganyangekiyo kodwa ipateni yayo yokunxiba inokuqikelelwa ukuba unokucwangcisa ukutshintshwa kwayo ngexesha lenkonzo ecwangcisiweyo, ukuphelisa ngokupheleleyo ixesha lokuphumla elingacwangciswanga. Olo luhlobo olwahlukileyo lwexabiso lilonke.