Komatsu bhaketi mazino: innovation maitiro? 

Unoziva, apo vanhu vazhinji vari mumunda vanotaura nezvazvo Komatsu bhaketi mazino innovation, ivo vanobva vasvetukira kune metallurgy kana nyowani yekukanda tech. Icho chikamu chazvo, chokwadi. Asi kubva pandimire, ndakatarisana nekupa uye kushandisa misoro yemusoro kwemakore, maitiro chaiwo haasi ega alloy yakaoma. Zviri pamusoro pekuongororazve hurongwa hwese-kubva pakugadzirisa zino kuti rikundike, kusvika kune iyo nzvimbo yekuchera mugodhi munyika iri kure kana cheni yepamutemo inodzipwa. Ndiko uko mafambiro anonakidza ari kuitika, kazhinji kunze kwezvinyorwa zvepamutemo.

Nhema Dzisingaputsike uye Kukundikana Kunodzorwa

Kune iyi pfungwa yakapararira yekuti chinangwa chekupedzisira izino risingaparare. Ndakaona vatengi vachichida, uye vatengesi vanochivimbisa. Asi ndiko kusanzwisisa kunotungamirira kumatambudziko anodhura. Zino risingatyoki kana kupfeka zvinofanofungidzira rinoendesa kushushikana kune imwe nzvimbo-kazhinji mumhino yeadapter kana bhaketi pacharo. Ndinoyeuka imwe saiti kuWest Africa uko zino rechitatu-rakaoma, rechitatu (risiri redu) rakagerwa kubva rakachena, asi rakatora adapta naro. Nguva yekuderedza uye mari yekutsiva kuungana kwemiromo yose yaive yehutsinye. Komatsu's yake R&D, uye akangwara maOEM anoenderana navo, anga achienda akananga innovation mune enjiniya kukundikana mapoinzi uye kupfeka zviratidzo.

Mafambiro ari kumasystem anokuudza kana apedza. Funga zvisvinu zvekupfeka magrooves anozoonekwa, kana kuti yakagadzirirwa fracture zone inodzivirira chimiro chaamai. Hazvirevi zvekusava nesimba; ndezvekungwara. Iyo innovation iri mune inofanotaura kuchengetedza data iyo yakanyatsogadzirwa kupfeka pateni inogona kupa, kana iwe uchiziva kuiverenga. Takatanga kuraira vatengi vedu pa Jining Gaosong kutarisa kutsiva zino kwete semutengo unoshanda, asi seyakarongwa, data-point chiitiko. Kuchinja kwemafungiro uku kwakakosha sesainzi yezvinhu.

Material science ichiri kukosha, hongu. Asi zvishoma nezve chishamiso chimwe chete chishamiso uye zvimwe nezve composite nzira. Kuomesa nzvimbo yakakura. Kuwana muromo wekuti urambe abrasion uchichengeta cheki-pachikamu chakasimba asi chisina brittle kubata maitiro. Ndakaedza samples uko kuomarara kweBrinell kunosiyana nemapoinzi zana pakureba kwezino rimwe chete. Ndizvo chaizvo. Dambudziko nderekuita kuti mutengo ushande pakugadzirwa kwakakwira-vhoriyamu, kunova uko kwakazvitsaurira OEM mutengesi maitiro ekutonga anoedzwa chaizvo.

Iyo Logistics Layer: Iyo Isingatauriki Innovation Frontier

Hechino chimwe chinhu chausingawane mune chigadzirwa spec sheet: imwe yehukuru hunyanzvi hwevashandisi vekupedzisira mumisika iri kusimukira ingori. kuwanikwa kwakavimbika. Zino rinopenya, rakasimba haribatsiri kana rakagara pachiteshi kwemavhiki matanhatu. Basa redu paJining Gaosong Construction Machinery Co., Ltd. kazhinji inovhara iyo gap. Kuve chikamu cheKomatsu system asi kushanda nevechitatu-bato kuchinjika kunoita kuti tigadzirise dambudziko rekupedzisira mamaira kune zvikamu. Ihwo hutsva pano huri mukugadziriswa kwekutengesa-kuve nemvumo-yemhando yemasheya munzvimbo dzakarongeka dziri kunze kwenzvimbo huru.

Ini ndarasa kuverenga kwekunetsekana kufona kubva kune makondirakiti ane ngarava dzese dziri pasi dzakamirira chaiyo mazino profiles. Iyo yepamutemo chiteshi inogona kunge iine 12-vhiki yekutungamira nguva. Yedu modhi inotitendera kuchengetedza hesera yeiyi yakakosha, yakakwirira-kupfeka zvinhu. Iyo innovation iri mu Logistics network uye zviri pamutemo/kutevedzera hwaro hwekuona kuti idzi zvikamu zvemhando yechokwadi, kwete zvekunyepedzera. Imhando yakasiyana yeinjiniya, asi inochengeta michina ichichera.

Izvi zvinobatana nemaitiro ekugadzira. Iko kune kusundira kune yakajairika mukuvhara masisitimu uye maprofile pamhando dzakasiyana dzemabhakiti. Kwete pasi rose, asi mhuri dzakangwara dzemeno. Izvi zvinoderedza huwandu hweSKUs nzvimbo iri kure inoda kuisirwa. Kana iwe uri munyika ine matambudziko ekunze, kuchengetedza marudzi mashanu emazino maringe negumi neshanu ibasa rakakura rekushandisa. Komatsu inoratidzika kunge iri kufamba zvishoma nezvishoma munzira iyi ine mitsva mitsva, uye semutengesi weOEM, tinoona mapurani achishanduka kufambisa izvi.

Munda Data uye Iyo Feedback Loop

Chaiyo innovation inofambiswa nekutadza data, kwete kungoyedza lab. Maonero akanyanya kukosha anobva kumazino akaona maawa 5 000 mumamiriro ezvinhu chaiwo-sevhu rine acidic mune imwe nzvimbo kana abrasive silica sand mune imwe. Isu tinounganidza zvidimbu zvakasakara izvi patinokwanisa, tozvipatsanura, uye titarise maitiro ekupfeka. Iwe unoona zvinhu izvo vagadziri veJapan vangasave nazvo: zvibodzwa zvisina kujairika kubva kune rimwe dombo rakagadzirwa, kana kuneta kwekuora kubva kune imwe kemikari muvhu.

Mhinduro iyi igoridhe. Izvo zvinotungamirwa kune zvidiki tweaks mukupisa kurapwa maprotocol emazino akarongerwa mamwe mamiriro ekunze, kana kurudziro yemakona akasiyana emakona. Haisi nguva dzose pamusoro pekuchinja chigadzirwa; dzimwe nguva ndezvekuchinja kurudziro. Zino rebasa rakajairika rinogona kutengeswa zvakanyanya, asi data redu remumunda rinogona kuratidza kuti rakangokwana chete ku60% yezvikumbiro zvinorehwa. Iyo innovation iri muhungwaru hwekushandisa hwakaiswa pamusoro pechigadzirwa.

Tave nechikamu chedu chekukanganisa pano zvakare. Pane imwe nguva, zvichibva pamashoko akasimba emumunda kubva kumugodhi wemhangura, takakurudzira kuti pave neyakapfava zvishoma, ine simba-inodzivirira alloy yekuchera granite. Zvaiva nemusoro kukundikana. Kushatirwa kwegranite kwakangokuya mazino pasi pamwero unotyisa. Chaive chiyeuchidzo chekuti hunyanzvi hausi kungotevedzera mhinduro kubva pane imwe mamiriro kuenda kune imwe. Yakasimbisa kudiwa kwekuyedzwa kwe hyper-localized, kunyangwe ingori batch diki rekutyaira pamushini mumwe.

Iyo Adapter chikamu cheZino System

Zvinoshamisa kuti kangani iyo adapta ndeyekuzofunga. Iwe unogona kunge uine zino rakanakisa munyika, asi kana rakabatanidzwa kune yakasakara kana kunze-ye-spec adapta, kuita uye hupenyu hwekudonha. Iyo yekukiya michina chikamu chakakosha chepuzzle yekuvandudza. Maitiro ari kune masisitimu anoramba akasimba, akareba, uye ari nyore kuongorora. Mazino asina kusimba rufu - anobvisa adapta uye anoparadza equation yehupfumi.

Zvitsva zvigadziriso kubva kuKomatsu uye nevamwe zvinotarisa pane mechaniki yekukiya geometry uye mhando yerabha kana polymer bushing inoshandiswa. Chinangwa chinopindirana pre-mutoro uye kunyorova. Ndiri kuona mamwe maviri-zvidimbu zvekuvhara masisitimu ayo asinganyanyi kuzununguka akasununguka. Kubva pamaonero anoshanda, hunyanzvi hwakakosha kune makanika pa2 AM igadziriro inogona kuchinjwa zvakachengeteka uye nekukurumidza nemidziyo mishoma. Kureruka kwekugadzirisa ihombe, kazhinji isingatariswe, mutyairi wemutengo wakakwana.

Isu tinosimbisa izvi mukutaurirana kwedu kwese: gara uchiongorora uye kuyera iyo adapta mhino. Isu takatengesa mazino akakwana, kungoita kuti mutengi anyunyute nekutadza nekukurumidza, uye pakuferefeta, tsvaga iyo adapta yaive 3mm kunze kwekutsanangurwa. Zino harina kupera; hurongwa hwakadaro. Iyo innovation inofanirwa kuve systemic.

Kutarisa Mberi: Sensors uye Data-Dzino Inotyairwa

Inonzwika senge sci-fi, asi iri kudzika kune chokwadi: yakadzamirirwa kupfeka ma sensors. Kwete yeese application, asi yakakosha, yepamusoro-inogadzira michina mumigodhi. Iyo pfungwa idiki RFID kana nyore conductive loop yakakandwa muzino. Kana kupfeka kunosvika pane imwe nzvimbo, dunhu rinotsemuka, uye chiratidzo chinotumirwa kune cab. Inofambisa gadziriso kubva kune yakarongwa (iyo inogona kupambadza) kana reactive (iyo inodhura) kune yekufungidzira zvechokwadi.

Izvo zvipingamupinyi zvakakura-mutengo, kusimba kweiyo sensor munharaunda iyoyo, uye kubatanidzwa mune aripo emuchina monitors. Asi iyo inogona kubhadhara mune yakagadziridzwa shanduko-kunze nguva yakakura. Ndinoziva Komatsu nemamwe makuru ari prototyping izvi. Iyo chaiyo innovation haizove iyo sensor pachayo, asi ichiita kuti ipone munzvimbo yegehena yebhaketi uye nekupa iyo data iri nyore, inobatika fomati yeanoshanda.

Parizvino, iyo yepedyo-yenguva maitiro yakangwara, yakawanda yekushandisa-chaiyo zvinhu, yakasimba kusanganisa neiyo adapta system, uye-yakanyanya-yekupa maketani anogona kuendesa izvi zvitsva kumuchina wakatarisana nekuvimbika. Ndiwo matatu. Zino rinopenya rakanamira mudura hakuna hutsva zvachose. Ndicho chokwadi chinoshanda chatinofamba nacho mazuva ese Takematsu Machinery, kuyedza kushandura aya maindasitiri maitiro kuita chaiwo, anoshanda mhinduro pasi.