Komatsu indobo amenyo: inzira yo guhanga udushya? 

Urabizi, iyo abantu benshi mumurima bavuga Indyo ya Komatsu guhanga udushya, bahita basimbukira kuri metallurgie cyangwa tekinoroji nshya ya casting. Icyo ni igice cyacyo, byanze bikunze. Ariko aho mpagaze, kuba narakemuye kubitangwa no kubabaza umutwe kumyaka, inzira nyayo ntabwo yerekeranye gusa no gukomera. Nijyanye no kongera gutekereza kuri sisitemu yose-uhereye ku kuntu iryinyo ryakozwe kugirango rinanirwe, kugeza aho rigera ahacukurwa amabuye y'agaciro mu gihugu cya kure mugihe urwego rwo gutanga amasoko rwanizwe. Aho niho impinduka zishimishije zibera, akenshi hanze yamatangazo yemewe.

Ikinyoma kitavunika no kunanirwa kugenzurwa

Hano hari igitekerezo gikwirakwira ko intego nyamukuru ari iryinyo ridashobora kurimburwa. Nabonye abakiriya babisaba, nababitanga barabisezeranya. Ariko ibyo nukutumvikana kuganisha kubibazo bihenze cyane. Iryinyo ridacika cyangwa ngo ryambare ryimura ihangayikishije ahandi - mubisanzwe mumazuru ya adapt cyangwa indobo ubwayo. Ndibuka urubuga rwo muri Afrika yuburengerazuba aho iryinyo rikomeye cyane, iryinyo ryagatatu (ritari iryacu) ryogoshe isuku, ariko rijyana na adapt. Igihe cyo guta nigiciro cyo gusimbuza inteko yose yiminwa byari ubugome. Komatsu wenyine R&D, hamwe na OEM ifite ubwenge ihuza nabo, bagiye berekeza guhanga udushya muri injeniyeri zo gutsindwa no kwambara ibipimo.

Icyerekezo kijyanye na sisitemu ikubwira iyo zirangiye. Tekereza imyenda yoroheje yambara igaragara, cyangwa agace kavunitse karinda imiterere ya nyina. Ntabwo ari intege nke; ni ukuba umunyabwenge. Agashya kari muburyo bwo guhanura amakuru yerekana uburyo bwiza bwo kwambara bushobora gutanga, niba uzi kubisoma. Twatangiye kugira inama abakiriya bacu kuri Jining Gaosong kureba ku gusimbuza amenyo ntabwo ari ikiguzi gifatika, ariko nkibiteganijwe, amakuru-ingingo yibyabaye. Ihinduka mubitekerezo ni ngombwa nkubumenyi bwibintu.

Siyanse yibikoresho iracyafite akamaro, birumvikana. Ariko ntabwo ari bike kubijyanye nigitangaza kimwe hamwe nibindi byinshi bijyanye. Gukomera kwa zone ni binini. Kubona inama yo kurwanya abrasion mugihe ukomeje gufunga igice ariko ntigucike intege kugirango gikemure ingaruka. Nagerageje ingero aho ubukana bwa Brinell butandukana n'amanota 100 muburebure bw'iryinyo rimwe. Nibyo rwose. Ingorabahizi ni ugukora ibyo bidahenze kubyara umusaruro mwinshi, niho harebwa igenzura ryukuri rya OEM itanga isoko.

Ibikoresho bya Logistique: Imipaka itavuzwe

Dore ikintu utazasanga kurupapuro rwibicuruzwa: kimwe mubintu bishya bishya kubakoresha-nyuma kumasoko agaragara ni byoroshye kuboneka kwizewe. Iryinyo ryiza, riramba ntacyo rimaze niba ryicaye ku cyambu ibyumweru bitandatu. Uruhare rwacu muri Jining Gaosong Construction Machinery Co., Ltd. akenshi rukemura icyo cyuho. Kuba muri sisitemu ya Komatsu ariko gukorana nundi muntu wa gatatu byoroshye bituma dukemura ikibazo cya kilometero yanyuma kubice. Agashya hano ni muburyo bwo gutanga amasoko - kuba afite ububiko-bwiza bwemewe ahantu hateganijwe hanze y’ibigo bikuru.

Nabuze kubara guhamagara gutereta kubasezeranye amato yose yamanutse ategereje umwirondoro w amenyo runaka. Umuyoboro wemewe urashobora kugira ibyumweru 12 byo kuyobora. Icyitegererezo cyacu kidufasha kubika ibarura kubintu bikomeye, byambaye cyane. Guhanga udushya turi mumurongo wibikoresho hamwe n amategeko / yubahiriza ishingiro kugirango tumenye ko ari ibice byujuje ubuziranenge, ntabwo ari impimbano. Nubwoko butandukanye bwubuhanga, ariko butuma imashini zicukura.

Iyi sano isubira muburyo bwo gushushanya. Hano harasunikwa kubintu byinshi mubisanzwe muri sisitemu yo gufunga na profil muburyo butandukanye bwindobo. Ntabwo ari rusange, ariko imiryango ifite ubwenge bwinyo. Ibi bigabanya umubare wa SKUs urubuga rwa kure rukeneye kubika. Iyo uri mu gihugu gifite ibibazo bitumizwa mu mahanga, guhunika ubwoko 5 bw amenyo na 15 ninyungu yibikorwa. Komatsu isa nkaho igenda gahoro gahoro muri iki cyerekezo hamwe nurwego rushya, kandi nkumuntu utanga OEM, tubona igishushanyo mbonera gihinduka kugirango byorohereze ibi.

Umwanya wo Kumurima hamwe no Gusubiramo

Guhanga udushya biterwa namakuru yananiwe, ntabwo ari ibizamini bya laboratoire gusa. Ubushishozi bwagaciro buturuka kumenyo yabonye amasaha 5.000 mubihe byihariye - nkibumba rya acide mukarere kamwe cyangwa umusenyi wa silika abrasive mukindi. Dukusanya ibi bice byambarwa mugihe tubishoboye, kubigabana, no kureba imyenda yo kwambara. Urabona ibintu abashushanya mubuyapani badashobora: gutanga amanota adasanzwe uhereye kumurongo runaka, cyangwa umunaniro wa ruswa uturuka kumiti runaka mubutaka.

Iki gitekerezo ni zahabu. Byayoboye kuri tekinike yoroheje muri protocole yo kuvura ubushyuhe kumenyo yagenewe ikirere runaka, cyangwa ibyifuzo byimpande zitandukanye. Ntabwo buri gihe ari uguhindura ibicuruzwa; rimwe na rimwe ni uguhindura ibyifuzo. Amenyo rusange yinshingano arashobora kugurishwa cyane, ariko amakuru yumurima arashobora kwerekana ko ari byiza gusa kuri 60% byifuzo bisabwa. Agashya kari mubikorwa byubwenge bishyizwe hejuru yibicuruzwa.

Twagize umugabane wo kwibeshya hano. Igihe kimwe, dushingiye kumibare ikomeye yo mumirima y'umuringa, twasabye ko byoroha gato, birwanya ingaruka zikomeye kuri kariyeri ya granite. Byari byananiranye. Grasite ya granite itera amenyo hasi kumuvuduko uteye ubwoba. Byibukije ko guhanga udushya ari ugukoporora igisubizo kuva kumurongo umwe ujya mubindi. Byashimangiye gukenera kwipimisha hyper-localised, kabone niyo yaba ari agace gato ka pilote kumashini imwe.

Adaptor ni igice cya sisitemu yinyo

Biratangaje kangahe adapteri nyuma yo gutekereza. Urashobora kugira iryinyo ryiza kwisi, ariko niba rihujwe na adapt yambarwa cyangwa idasobanutse neza, imikorere hamwe nubuzima bwe bwose. Uburyo bwo gufunga nigice cyingenzi cyo guhanga udushya. Icyerekezo ni kuri sisitemu igumaho, ndende, kandi byoroshye kugenzura. Amenyo arekuye ni urupfu - yiziritse adapter kandi yangiza uburinganire bwubukungu.

Ibishushanyo bishya biva muri Komatsu nabandi byibanda kuri geometrike yo gufunga imashini hamwe nubwiza bwa rubber cyangwa polymer bushing yakoreshejwe. Intego ihamye mbere yo kwikorera no kugabanuka. Ndimo kubona sisitemu ebyiri zifunga sisitemu zidakunze guhindagurika. Duhereye ku buryo bufatika, guhanga udushya kuri mehanic saa mbiri za mugitondo ni sisitemu ishobora guhinduka neza kandi vuba hamwe nibikoresho bike. Kuborohereza kubungabunga ni binini, akenshi birengagizwa, umushoferi wigiciro cyose.

Ibi turabishimangira mubitumanaho byose: burigihe kugenzura no gupima izuru rya adapt. Twagurishije amenyo meza, gusa kugirango abakiriya binubira kunanirwa byihuse, kandi niperereza, ugasanga adapter yari 3mm idahwitse. Amenyo ntiyatsinzwe; Sisitemu yakoze. Guhanga udushya bigomba kuba kuri gahunda.

Kureba imbere: Sensors hamwe na Data-Yayoboye Amenyo

Byumvikane nka sci-fi, ariko irerekeza mubyukuri: yashyizwemo ibyuma byambara. Ntabwo kuri buri porogaramu, ahubwo ni imashini zikomeye, zitanga umusaruro mwinshi mu bucukuzi bw'amabuye y'agaciro. Igitekerezo ni gitoya RFID cyangwa cyoroheje kiyobora kizunguruka mu menyo. Iyo kwambara bigeze ahantu runaka, umuzenguruko uracika, kandi ikimenyetso cyoherejwe mukabari. Yimura kubungabunga kuva byateganijwe (birashobora gusesagura) cyangwa kubyitwaramo (birahenze) kugirango bihanure.

Inzitizi ni nyinshi - ikiguzi, igihe kirekire cya sensor muri ibyo bidukikije, no kwishyira hamwe mugukurikirana imashini zisanzwe. Ariko amahirwe yo kwishyura muburyo bwiza bwo guhindura-igihe ni kinini. Nzi ko Komatsu nandi masomo arimo prototyping ibi. Agashya nyako ntikaba sensor ubwayo, ariko gutuma irokoka ibidukikije byindobo yindobo no gutanga amakuru muburyo bworoshye, bukora kubakoresha.

Kugeza ubu, icyerekezo cya hafi kirarenze ubwenge, ibikoresho byihariye byo gukoresha, guhuza cyane na sisitemu ya adapt, kandi - cyane cyane - iminyururu itanga ibintu bishobora kugeza ibyo bishya kuri mashini isura yizewe. Iyo ni inyabutatu. Iryinyo ryiza ryometse mububiko ntabwo ari agashya na gato. Nibyo byukuri bifatika tugenda buri munsi kuri Imashini ya Takematsu, kugerageza guhindura izo nganda inzira zifatika, ibisubizo byakazi hasi.